Custom Patches
Tariff-free bulk patches, made in the USA.
Campus Chalet has been making custom embroidered patches in Johnson City, Tennessee since 1967. Law enforcement shields, motorcycle club rockers, military unit insignia, corporate emblems, and event patches — digitized, stitched, bordered, and finished under one roof in East Tennessee, right off Interstate 26. Our 100% American-made patches give U.S. customers a tariff-free alternative to imported finished patches, with the capacity for large-quantity orders.
Domestic manufacturing · Large-quantity orders
Bulk patch production without import tariffs.
Order directly from our Johnson City production facility. We manufacture your embroidered patches in the United States rather than importing finished patches from overseas. For U.S. customers, that means no import tariff on the finished patches, with digitizing, stitching, borders, and finishing handled under one roof.
REQUEST A BULK PATCH QUOTEPatch types we manufacture
EMBROIDERED PATCHES
Classic twill-backed embroidery with up to full coverage stitching and a merrowed or laser-cut border.
IRON-ON PATCHES
Heat-seal backing for quick application to shirts, jackets, and bags — sew-down still recommended for uniforms.
VELCRO / HOOK & LOOP
Swappable patches for tactical gear, flight suits, duty vests, and work uniforms.
CUSTOM DIE-CUT SHAPES
Shields, rockers, ovals, banners, or any outline your artwork calls for.
WOVEN & PVC PATCHES
Woven for fine text and detail; rubber PVC for weatherproof outdoor gear.
CHENILLE & LETTERMAN
Varsity letters and school patches with classic chenille texture.
Specifications
Patch options and specs.
- SIZES
- From 1" up to 12"+ — priced on average of width and height
- BORDERS
- Merrowed, laser-cut, hot-cut, or custom die-cut
- BACKINGS
- Sew-on, iron-on, velcro hook & loop, adhesive, plastic backing
- THREAD
- Premium polyester; metallic, neon, and glow options available
- COVERAGE
- 50%, 75%, or 100% embroidery coverage
- QUANTITIES
- 1 sample to 50,000+ pieces
- TURNAROUND
- About 10–14 business days after approval; rush available
- ARTWORK
- In-house digitizing and cleanup — send any legible file
Who orders patches from us
- Police, sheriff, and corrections departments
- Fire, EMS, and rescue squads
- Military units and veterans' organizations
- Motorcycle clubs and riding associations
- Scouting, schools, and youth programs
- Corporate brands and uniform programs
Public safety agency? See our law enforcement & first responder patch program.
FAQ
Common questions about custom patches.
How much do custom patches cost?
Price comes down to three things: the average of the patch's width and height, the stitch count, and how many you order. Per-piece cost drops noticeably at 50, 100, 300, and 1,000 pieces. Send art, size, and quantity and we'll quote inside two business days.
What is the minimum order?
One. We'll run a single sample patch so you can hold it before committing to a production run, and we scale the same job to 50,000 pieces on our own equipment.
How long does production take?
About 10–14 business days after you approve the digital proof. Rush schedules are frequently possible — call before you order and we'll confirm a date.
What artwork do you need?
Anything legible. Vector art is ideal, but we digitize in-house, so a photo of an existing patch or an old printed sheet is usually enough to start.
Can you match my exact colors?
Yes. We match thread to PMS references or to a physical sample you send us, and the proof shows the thread colors before production begins.
Are bulk patches tariff-free for U.S. customers?
Yes. We manufacture our embroidered patches in Johnson City, Tennessee rather than importing finished patches, so U.S. customers do not pay import tariffs on the finished patches. International shipments may be subject to destination-country duties.
Are your patches made in the USA?
Every patch is manufactured at our Johnson City, Tennessee facility. We don't broker production overseas.
Get a custom patch quote.
Send artwork, size, and quantity — we'll return pricing and a mockup within two business days.